Systems and Service Process Capabilities Equipment List (920) 387-4500 contract@mayvl.com Information Request Form

Equipment List Capabilities Complete coil handling, straightening, and feeding equipment, 1/4" capacity 36" wide capacity feed equipment and punch presses with variable speed drives In-die measurement and sensoring Air cushions Large bed sizes adaptable to strip or coil feeding and secondary operations Equipment support by more than 35 toolmakers around the clock Stamping Equipment Presses ranging from 50 to 800 tons; maximum bed sizes: 500 ton (60"x96"), 600 ton (72"x144"), 700 ton (60"x96"), 800 ton (72"x180") Fabrication Equipment CNC turret punch presses: Amada-Vipros, 33 ton (1/4" thickness capacity) CNC turret punch presses: Amada-Pega King, 33 ton (1/4" thickness capacity) CNC turret punch presses: Amada-Coma, 55 ton (1/4" thickness capacity) CNC turret and laser combination: Amada-Apelio, 33 ton (1/4" thickness capacity) Laser Mazak Turbo-X 48 (5/16" mild steel max.) Laser Cincinnati CL707 production lasers, 2500 watt (5/8" mild steel max.) Press brakes ranging from 90 to 750 tons Kohler 21-roll power straightener Machining Equipment Production cutoff saws CNC vertical machining centers CNC horizontal machining centers with two pallets Two-axis CNC turning centers; 1-9/16" diameter bar feed, 5" chucking diameter Two-axis CNC turning centers; 2-1/2" diameter bar feed, 8" chucking diameter Three-axis CNC turning centers; 2-1/2" diameter bar feed, 10" chucking diameter Six-axis CNC two-spindle turning center; 2-1/2" diameter bar feed, 8" chucking Vertical broach Horizontal broach Centerless grinder Other automatic screw machines, lathes, mills, and tapping machines Welding Equipment Robotic welders Wire weld stations (MIG, TIG, Heliarc, Brazing, Pulse Heliarc) Multihead weld around stations Single-head weld around station Spotweld stations (spot weld, projection weld, stud welding) Finishing Equipment Vibro deburring machines Metal finishing stations and Timesaver wide-belt metal finishers Four-stage conventional parts washer systems with DI rinse Nine-stage pretreatment and powder coating paint system with automatic gun and hand-held wand capability. (Load size: 11'6" W x 6'6" H x 3' L. Load capacity: 1,250 lbs.) Eleven-stage pretreatment and cathodic epoxy electro-deposition paint system with two electrostatic wet spray booths (500 hours salt spray min.; max. load 8'x4'x2') Silk-screening, automatic and manual Assembly Equipment Toggle lock fastening in stamping tooling Pem/Haeger inserting presses Machine riveting stations and pop riveting units Hi-Pot testing Quality Equipment Three manual coordinate measuring machines (CMM's) Three direct computer control (DCC) coordinate measuring machines (CMM's); one of which has CAD interface and a measuring envelope of 10' x 8'6" x 6' (paperless quality reports can be directly transferred to customers) Two portable articulating arm coordinate measuring machines (CMM's) with six-axis capability and a measuring range up to 12' in diameter One Fabrivision Visual Inspection System (machine that scans flat parts and compares the geometry against the CAD file in minutes) One optical comparator with fiber optic edge sensing (accurately measures small parts with light lenses and mirrors) Two portable measuring machines with one-axis digital readout Quality inspection stations located in each production department